Evidence map›Paper›PMID 42834390›Full record

ArticleBMC oral health2026

Hygroscopic behaviour and colour stability of 3D-printed and thermoformed aligner materials: an in vitro study.

Jule Kolb, Sebastian Wille, Oral Cenk Aktas, Sinan Şen, Kathrin Puchert

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Article in BMC oral health, 2026. The graph could read no effect estimate from its abstract, so it casts no vote on the map. Not yet cited in PubMed.

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1 · What the graph read from it

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2 · The registry

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4 · The record

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5 · Who and what money

Authors and funding

5 authors.

Jule KolbDepartment of Orthodontics, Christian-Albrechts University of Kiel, University Hospital Schleswig-Holstein, Campus Kiel, Kiel, Germany. jule.kolb@stu.uni-kiel.de.
Sebastian WilleDepartment of Prosthodontics, Christian-Albrechts University of Kiel, University Hospital Schleswig-Holstein, Campus Kiel, Kiel, Germany.
Oral Cenk AktasDepartment of Orthodontics, Christian-Albrechts University of Kiel, University Hospital Schleswig-Holstein, Campus Kiel, Kiel, Germany.
Sinan ŞenDepartment of Orthodontics, Christian-Albrechts University of Kiel, University Hospital Schleswig-Holstein, Campus Kiel, Kiel, Germany.ORCID http://orcid.org/0000-0001-5907-5398
Kathrin PuchertDepartment of Orthodontics, Christian-Albrechts University of Kiel, University Hospital Schleswig-Holstein, Campus Kiel, Kiel, Germany.

Funding

No grant is acknowledged in the PubMed record.

6 · The paper itself

Abstract

backgroundDirectly 3D-printed aligner materials have recently emerged as an alternative to established thermoformed clear aligners. The aim of this in vitro study was to investigate the colour stability, water sorption, and water solubility of directly 3D-printed aligner materials in comparison with an established thermoformed reference, as these properties are essential for clinical performance but currently insufficiently investigated for directly 3D-printed aligners.

methodsTera Harz TC-85DAC, Freeprint Aligner, Freeprint Aligner with digital polishing, Dental LT Clear V2 and one thermoformed polyethylene terephthalate glycol material (Biolon) were examined. Water sorption and solubility were determined after seven days in distilled water at 37 °C. Colour stability was assessed after 12 h of immersion at 37 °C in turmeric, coffee, black tea, orange juice and distilled water. Total colour differences (ΔE*) were calculated spectrophotometrically using the Commission Internationale de l'Éclairage L*a*b* system and converted into National Bureau of Standards units. Data were analysed by one-way ANOVA with Games-Howell post hoc test and by Kruskal-Wallis test with Dunn's test and Bonferroni correction (p < 0.05).

resultsBiolon exhibited the lowest water sorption (mean 10.70 µg/mm³) and negligible solubility (median 0.00 µg/mm³). Among the printed resins, Tera Harz TC-85DAC showed the lowest water sorption (mean 17.28 µg/mm³) and solubility (median 2.50 µg/mm³), whereas Dental LT Clear V2 displayed the highest sorption (mean 29.53 µg/mm³) and Freeprint Aligner with digital polishing the highest solubility (median 17.38 µg/mm³). Turmeric caused the most pronounced discolouration, followed by coffee and black tea, while orange juice and water produced minimal changes. The thermoformed material remained most colour-stable (mean of the median ΔE* values across all immersion media = 4.21), whereas Dental LT Clear V2 showed the greatest discolouration (mean of the median ΔE* values = 27.35). Among the printed resins, Tera Harz TC-85DAC displayed the lowest staining susceptibility.

conclusionsThe tested aligner materials differed markedly in water sorption, solubility, and colour stability. The thermoformed polyethylene terephthalate glycol material consistently showed the most favourable profile. Among the printed resins, Tera Harz TC-85DAC exhibited the most favourable combination of the investigated properties, supporting its potential for clinical application.

Indexed as

Printing, Three-DimensionalWettabilityColorIn Vitro TechniquesMaterials TestingSolubilityTeaWaterTeaWater3D-printed alignersAlignersColour stabilityOrthodonticsWater sorption

Identifiers

PMID42834390
PMCPMC13637378

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