ArticlePolymers2026
An Automated Sequential Computational Screening Workflow for Hydrogen Diffusion, Structural Response, and Fatigue Analysis of EPDM O-Rings Under High-Pressure Hydrogen Exposure.
Article in Polymers, 2026. The graph could read no effect estimate from its abstract, so it casts no vote on the map. Not yet cited in PubMed.
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Abstract
Hydrogen transport and cyclic loading complicate O-ring assessment. This study developed an automated sequential screening workflow for ethylene-propylene-diene monomer (EPDM) O-rings, linking Abaqus mass diffusion, one-way concentration-field transfer to nonlinear structural/contact analysis with prescribed isotropic swelling, and fe-safe/Rubber fatigue post-processing. EPDM 60A and 90A were evaluated at sampled pressures of 3, 7, 14, and 21 MPa and circumferential installation stretches of 1-5%, with radial squeeze fixed at 20%. Structural analyses used third-order Reduced Polynomial models with built-in Mullins effects. Material-specific diffusivities characterized at approximately 1 bar were held constant across pressures; hydrogen-content and post-decompression free-specimen volume-change data informed model inputs. Fatigue inputs were characterized in air at approximately 23 °C using non-equivalent bases for the two compounds. At 1% stretch, fatigue-life outputs decreased from 6.877 × 10
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