ArticleMaterials (Basel, Switzerland)2026
Cross-Scale Correlation Analysis Between Forming Quality and Microstructural Response During SPIF of the Al 1060 Based on PEEQ-Based SSD Density Inference and EBSD Characterization.
Article in Materials (Basel, Switzerland), 2026. The graph could read no effect estimate from its abstract, so it casts no vote on the map. Not yet cited in PubMed.
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Abstract
Single-point incremental forming (SPIF) produces localized plastic deformation, resulting in thickness reduction, geometrical deviation, and microstructural evolution. To establish the relationship between forming quality and microstructural response, this study develops a cross-scale analysis framework integrating finite element simulation, Kocks-Mecking (K-M)-based statistically stored dislocation (SSD) density inference, metallographic observation and electron backscatter diffraction (EBSD) characterization. Applied to an Al 1060 truncated-cone part, the framework converts the simulated equivalent plastic strain (PEEQ) into SSD density via the K-M model calibrated using the Voce hardening model and the Taylor relation. The inferred SSD density distribution is then spatially correlated with thinning rate, geometrical deviation, grain size, grain-boundary misorientation, kernel average misorientation (KAM), and geometrically necessary dislocation (GND) density across different forming regions. The inferred SSD density rapidly approached a saturation level of 1.55 × 10
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