ArticlePolymers2026
Effects of Prepolymerization and Fly Ash on Exotherm and Flame Retardancy of Polyurethane Mine Grouting Materials.
Article in Polymers, 2026. The graph could read no effect estimate from its abstract, so it casts no vote on the map. Not yet cited in PubMed.
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8 authors.
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Abstract
Conventional polyurethane (PU) grouting materials face a severe trade-off between curing exotherm safety, flame retardancy, and mechanical performance in deep coal mining. Herein, we propose a synergistic strategy combining chemical prepolymerization with fly ash (FA) incorporation to develop high-performance prepolymer-based polyurethane/fly ash (PUP/FA) composite grouting materials. Prepolymerization combined with FA addition successfully mitigated the maximum reaction temperature to 98.3 °C while sustaining a rapid curing rate within 3 min. At an optimal FA loading of 20 wt%, the PUP/FA-20% composite sustained a robust compressive strength of 42.5 MPa, satisfying underground reinforcement standards. Crucially, limiting oxygen index (LOI) and cone calorimetry tests demonstrated outstanding flame retardancy and smoke suppression; the LOI reached 28.5%, and the total smoke production plummeted to 21.3 m
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