ArticlePolymers2026
Microwave Modification at Different Stages of Unsaturated Polyester/Brick Dust Composite Fabrication and Its Effect on Structural, Mechanical, Thermal and Moisture Properties.
Article in Polymers, 2026. The graph could read no effect estimate from its abstract, so it casts no vote on the map. Not yet cited in PubMed.
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Abstract
The growing volume of industrial waste and the need for sustainable material solutions drive the search for cost-effective fillers and energy-efficient processing methods for polymer composites. This study investigates the valorization of brick dust (BD), a fine ceramic waste, as a reinforcing filler for unsaturated polyester resin (UPR), combined with microwave (MW) treatment applied at different stages of composite fabrication. The brick dust was comprehensively characterized using laser diffraction, SEM, EDX, XRD, and FTIR, revealing an environmentally safe aluminosilicate powder with a mean particle size of 3-6 µm, plate-like morphology, and surface hydroxyl groups favorable for matrix interaction. The optimal filler content was found to be 50 phr, which increased flexural strength by 6.5%, flexural modulus by 134%, tensile strength by 11%, and impact strength by 40% compared to neat UPR. Among the MW strategies evaluated, post-curing of the fully polymerized composite for 120 s proved most effective, yielding further improvements in flexural strength (110 MPa, +34.1%), flexural modulus (8250 MPa, +49.7%), impact strength (13.8 kJ/m
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