ArticleMaterials (Basel, Switzerland)2026
The Comparative Study of WC-Ni Coatings Deposited by APS and HV-APS Processes.
Article in Materials (Basel, Switzerland), 2026. The graph could read no effect estimate from its abstract, so it casts no vote on the map. Not yet cited in PubMed.
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Abstract
This study investigates the properties of WC-10Ni cermet coatings deposited by plasma spraying using two different plasma torches: a conventional A60 torch (APS) and an advanced Axial III torch (HV-APS). The aim of the work was to compare the microstructure, porosity, surface roughness, phase composition, and mechanical properties (hardness and instrumented indentation), as well as erosion, scratch response, and resistance to tribological wear of the obtained coatings. The coatings were deposited onto S235 steel substrates using WC-10Ni (WOKA 3302) powder. The results revealed that both coatings exhibit a typical lamellar structure characteristic of plasma-sprayed materials; however, distinct differences in surface roughness, porosity, and mechanical response were observed. The coating produced using the Axial III torch showed lower porosity (~6%) and higher hardness (~1000 HV) compared to the coating deposited with the A60 torch (~12% porosity and ~831 HV). Phase analysis confirmed the presence of WC, W
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