Evidence map›Paper›PMID 42280010›Full record

ArticleMaterials (Basel, Switzerland)2026

Fused Deposition Modeling of Polymer-Based Magnetic Composites from Recycled Permanent Magnets of Discarded Hard Drives.

Duccio Gallichi-Nottiani, Daniel Milanese, Fausto Franchini, Emir Pošković, Marco Actis-Grande, Marta Ceroni, Luca Ferraris, Claudio Sangregorio, Claudia Innocenti, Martin Albino and 2 more

Abstract read
In one paragraph

Article in Materials (Basel, Switzerland), 2026. The graph could read no effect estimate from its abstract, so it casts no vote on the map. Not yet cited in PubMed.

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0cells of the map it votes in
0citing papers in PubMed
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1 · What the graph read from it

What it found

Each row is one number read from the abstract, on the scale the paper reported it, with its interval. Left of the dashed line favours the treatment, right favours the comparator. Under each row is the sentence it came from. New to these charts? A ten-minute tutorial.

The abstract states no effect estimate the extractor could read, or names no intervention and outcome on the map, so this paper lights no cell and moves no belief. It is still indexed, cited and linked below.

2 · The registry

The trial behind it

Trials whose registry record cites this paper, or whose number appears in the abstract. A trial that started after this paper was published is citing it as background, not reporting it.

Neither the registry nor the abstract names a trial number. If this is a trial report, that itself is worth knowing.

3 · Its place in the literature

Who cites it

0 citing papers in PubMed.

No citing paper in PubMed yet.

4 · The record

Corrections and comments

PubMed lists nothing against this paper. Absence here is not a guarantee, only a check that was made.

5 · Who and what money

Authors and funding

12 authors.

Duccio Gallichi-NottianiDepartment of Engineering and Architecture, University of Parma, Parco Area delle Scienze 181/A, 43121 Parma, Italy.ORCID 0000-0003-1656-5850
Daniel MilaneseDepartment of Engineering and Architecture, University of Parma, Parco Area delle Scienze 181/A, 43121 Parma, Italy.
Fausto FranchiniNational Interuniversity Consortium of Materials Science and Technology (INSTM), Via G. Giusti 9, 50121 Florence, Italy.ORCID 0000-0001-7163-720X
Emir PoškovićNational Interuniversity Consortium of Materials Science and Technology (INSTM), Via G. Giusti 9, 50121 Florence, Italy.ORCID 0000-0002-2510-7694
Marco Actis-GrandeNational Interuniversity Consortium of Materials Science and Technology (INSTM), Via G. Giusti 9, 50121 Florence, Italy.ORCID 0000-0002-9258-6939
Marta CeroniNational Interuniversity Consortium of Materials Science and Technology (INSTM), Via G. Giusti 9, 50121 Florence, Italy.
Luca FerrarisNational Interuniversity Consortium of Materials Science and Technology (INSTM), Via G. Giusti 9, 50121 Florence, Italy.ORCID 0000-0002-9332-5298
Claudio SangregorioNational Interuniversity Consortium of Materials Science and Technology (INSTM), Via G. Giusti 9, 50121 Florence, Italy.
Claudia InnocentiNational Interuniversity Consortium of Materials Science and Technology (INSTM), Via G. Giusti 9, 50121 Florence, Italy.ORCID 0000-0003-3705-4283
Martin AlbinoNational Interuniversity Consortium of Materials Science and Technology (INSTM), Via G. Giusti 9, 50121 Florence, Italy.ORCID 0000-0001-7438-0833
Andrea CaneschiNational Interuniversity Consortium of Materials Science and Technology (INSTM), Via G. Giusti 9, 50121 Florence, Italy.ORCID 0000-0001-5535-3469
Corrado SciancaleporeDepartment of Engineering and Architecture, University of Parma, Parco Area delle Scienze 181/A, 43121 Parma, Italy.

Funding

No grant is acknowledged in the PubMed record.

6 · The paper itself

Abstract

Polymer-based composites with magnetic properties are promising materials that are able to combine the usual polymer features (low density, high electrical resistance, enhanced flexibility, and processability, etc.) with magnetic properties typically associated with ferro- or ferrimagnetic metals, alloys or metal oxide. The combination of recycled NdFeB powders with additive manufacturing techniques based on material extrusion enables the production of magnetic composites. The novelty of this approach lies in the use of 3D printing supported by an external magnetic field, which is used to align the particles during the printing process and thus improve the final magnetic properties. This approach represents a sustainable strategy for the recovery of electronic waste, converting it into high-value-added magnetic materials intended for additive manufacturing applications. Micrometric particles made of a Neodymium-Iron-Boron (NdFeB) alloy are compounded with a flexible thermoplastic matrix made of polybutylene adipate-co-terephthalate (PBAT). The NdFeB alloy is recovered from permanent magnets of obsolete hard drives and is demagnetized, ground to powder under an inert atmosphere, and finally sieved to a particle size below 50 µm. The obtained powder is mixed with the polymer using a twin-screw extruder. The composite material containing the NdFeB particles is then processed to obtain a calibrated filament, used for the fused deposition modeling (FDM) three-dimensional (3D) printing of magnetic composites. To improve the composite's ferromagnetic behavior, the particles were aligned along the stacking direction of the layers during the 3D FDM process by printing directly onto a permanent magnet placed on the build plate. Composites containing up to 50% by weight of recycled NdFeB powder were successfully processed using FDM technology, exhibiting increased stiffness, with the storage modulus rising from 123 to 178 MPa at 20 °C, while magnetic field-assisted printing increased the remanence from 11 to 28 emu/g and improved the reduced remanence from 0.21 to 0.49, corresponding to an estimated fourfold improvement in the magnetic energy product.

Indexed as

fused deposition modelingpolymer-based magnetic compositerecycled permanent magnet

Identifiers

PMID42280010
PMCPMC13257755

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Read under generation 80e0d062 · epoch 390. Bibliography from PubMed, PubMed Central and OpenAlex; grants from NIH RePORTER; trial links from ClinicalTrials.gov; estimates, votes and beliefs from the OpenQuestion graph.