Retention of orthodontic aligners with different gingival margin designs on three-dimensionally printed models representing varying degrees of marginal tissue recession.

Objective: To evaluate the influence of three gingival margin aligner designs and varying degrees of marginal tissue recession on aligner retention. Methods: Nine models were obtained for each marginal tissue recession Class (Classes I, II, III, and IV). Control models had no anatomical alterations. For each model, three aligners of each gingival margin design were fabricated (scalloped, scalloped extended, and straight). The aligners were placed on the models, and a hook was positioned in the buccal region at the level of the mandibular first molars. Pull-off tests were performed using a universal testing machine at a crosshead speed of 10 mm/min, and the maximum dislodgement force (N) was recorded. Each aligner was removed 10 times, and the average value was obtained. Results: According to the two-way ANOVA, the main effects of the gingival margin design factor ( Conclusions: Aligner retention increased with increasing severity of marginal tissue recession. Aligners with scalloped margins provided less retention than those with scalloped-extended and straight margins.