Preparation and Properties of Reprocessable Hydrogenated Styrene-Butadiene Rubber.

Styrene-butadiene rubber (SBR) is one of the most widely used synthetic elastomers. However, the unsaturated C=C bonds in its backbone limit its long-term stability under harsh service conditions. Furthermore, conventional sulfur vulcanization forms irreversible covalent crosslinked networks, which fundamentally hinder the recyclability and reprocessability of SBR, resulting in resource waste and environmental burdens. In this work, SBR was used as the starting material. Through epoxidation and subsequent hydrogenation, followed by an epoxy ring-opening reaction, 3-aminophenylboronic acid (m-APBA) was introduced into the polymer chains, constructing a novel hydrogenated SBR with reversible dynamic cross-linking characteristics (HESBR-APBA). The resulting material exhibits superior mechanical properties compared to conventional hydrogenated SBR (HSBR) without any external additives. Notably, the HE7.4SBR-0.75APBA sample achieved a tensile strength of up to 14 MPa and retained over 95% of its original strength after multiple reprocessing cycles, demonstrating excellent mechanical stability and reprocessability. This study provides an effective molecular design strategy for balancing high mechanical performance and recyclability in hydrogenated SBR and offers new insights for developing reprocessable rubber material.