Evidence map›Paper›PMID 41900700›Full record

ArticleMaterials (Basel, Switzerland)2026

Advanced Manufacturing of PLA Surgical Templates for Orbital Floor Geometry: Optimizing Fidelity and Surface Morphology via Variable Layer Height MEX 3D Printing.

Paweł Turek, Grzegorz Budzik, Łukasz Przeszłowski, Anna Bazan, Bogumił Lewandowski, Paweł Pakla, Tomasz Dziubek, Robert Brodowski, Małgorzata Zaborniak, Jan Frańczak and 1 more

Abstract read
In one paragraph

Article in Materials (Basel, Switzerland), 2026. The graph could read no effect estimate from its abstract, so it casts no vote on the map. Not yet cited in PubMed.

0numbers the graph read from it
0cells of the map it votes in
0citing papers in PubMed
–field-weighted citation impact
1 · What the graph read from it

What it found

Each row is one number read from the abstract, on the scale the paper reported it, with its interval. Left of the dashed line favours the treatment, right favours the comparator. Under each row is the sentence it came from. New to these charts? A ten-minute tutorial.

The abstract states no effect estimate the extractor could read, or names no intervention and outcome on the map, so this paper lights no cell and moves no belief. It is still indexed, cited and linked below.

2 · The registry

The trial behind it

Trials whose registry record cites this paper, or whose number appears in the abstract. A trial that started after this paper was published is citing it as background, not reporting it.

Neither the registry nor the abstract names a trial number. If this is a trial report, that itself is worth knowing.

3 · Its place in the literature

Who cites it

0 citing papers in PubMed.

No citing paper in PubMed yet.

4 · The record

Corrections and comments

PubMed lists nothing against this paper. Absence here is not a guarantee, only a check that was made.

5 · Who and what money

Authors and funding

11 authors.

Paweł TurekDepartment of Manufacturing Techniques and Automation, Rzeszów University of Technology, 35-959 Rzeszów, Poland.ORCID 0000-0002-5926-4815
Grzegorz BudzikDepartment of Mechanical Engineering, Rzeszów University of Technology, 35-959 Rzeszów, Poland.ORCID 0000-0003-3598-2860
Łukasz PrzeszłowskiDepartment of Mechanical Engineering, Rzeszów University of Technology, 35-959 Rzeszów, Poland.ORCID 0000-0002-1212-9069
Anna BazanDepartment of Manufacturing Techniques and Automation, Rzeszów University of Technology, 35-959 Rzeszów, Poland.ORCID 0000-0002-0642-3958
Bogumił LewandowskiDepartment of Cranio-Maxillofacial Surgery, University of Rzeszów, 35-315 Rzeszów, Poland.ORCID 0000-0002-8045-5093
Paweł PaklaDepartment of Maxillofacial Surgery, University Clinical Hospital Fryderyk Chopin in Rzeszów, 35-055 Rzeszów, Poland.
Tomasz DziubekDepartment of Mechanical Engineering, Rzeszów University of Technology, 35-959 Rzeszów, Poland.ORCID 0000-0002-3259-446X
Robert BrodowskiDepartment of Cranio-Maxillofacial Surgery, University of Rzeszów, 35-315 Rzeszów, Poland.ORCID 0000-0002-1475-698X
Małgorzata ZaborniakDepartment of Mechanical Engineering, Rzeszów University of Technology, 35-959 Rzeszów, Poland.ORCID 0000-0002-3219-3092
Jan FrańczakDepartment of Maxillofacial Surgery, University Clinical Hospital Fryderyk Chopin in Rzeszów, 35-055 Rzeszów, Poland.ORCID 0000-0002-5841-1043
Michał BałuszyńskiDepartment of Maxillofacial Surgery, University Clinical Hospital Fryderyk Chopin in Rzeszów, 35-055 Rzeszów, Poland.ORCID 0000-0002-4967-6883

Funding

No grant is acknowledged in the PubMed record.

6 · The paper itself

Abstract

Precise orbital floor reconstruction requires personalised surgical templates that combine high geometric fidelity with manufacturing efficiency. This study presents and validates the TARMM procedure, developed to optimise the production of polylactide (PLA) templates. A key innovation is the integration of advanced machine learning algorithms (Random Forest) and Mitchell-Netravali interpolation to reduce medical reconstruction artefacts, as well as the implementation of Material Extrusion (MEX) technology with Variable Layer Height (VLH). This strategy minimises the stair-step effect on complex anatomical curvatures while maintaining high process throughput. The results demonstrate that the TARMM procedure ensures a geometric error within ±0.1 mm. A strong linear correlation (r = 0.99) was found between layer height and surface roughness (Sa), indicating that a 0.07 mm layer in critical areas significantly improves template morphology and facilitates the contouring of titanium meshes. The clinical validation across 21 cases confirmed a 30 min reduction in surgical preparation time. The developed method serves as a low-cost, high-precision alternative to photopolymerization technologies, contributing to modern 3D printing applications in maxillofacial surgery.

Indexed as

additive manufacturinggeometrical accuracyorbital floorPLA materialsurface roughnesssurgical templateTARMM procedure

Identifiers

PMID41900700
PMCPMC13027635

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Registered trials

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Read under generation 80e0d062 · epoch 390. Bibliography from PubMed, PubMed Central and OpenAlex; grants from NIH RePORTER; trial links from ClinicalTrials.gov; estimates, votes and beliefs from the OpenQuestion graph.