Evidence map›Paper›PMID 41771993›Full record

ArticleScientific reports2026

Direct recycling of end-of-life lithium-ion batteries cathode active materials by hydrothermal route.

Juan Castro, Marta Gómez, Pedro J Acebes, Paula Moretti, M R Bermejo, Maximiliano Merlo, Yonca Belce, Jordi J Biendicho, Silvia Bolado-Rodriguez, Dolores Hidalgo

Abstract read
In one paragraph

Article in Scientific reports, 2026. The graph could read no effect estimate from its abstract, so it casts no vote on the map. Not yet cited in PubMed.

0numbers the graph read from it
0cells of the map it votes in
0citing papers in PubMed
–field-weighted citation impact
1 · What the graph read from it

What it found

Each row is one number read from the abstract, on the scale the paper reported it, with its interval. Left of the dashed line favours the treatment, right favours the comparator. Under each row is the sentence it came from. New to these charts? A ten-minute tutorial.

The abstract states no effect estimate the extractor could read, or names no intervention and outcome on the map, so this paper lights no cell and moves no belief. It is still indexed, cited and linked below.

2 · The registry

The trial behind it

Trials whose registry record cites this paper, or whose number appears in the abstract. A trial that started after this paper was published is citing it as background, not reporting it.

Neither the registry nor the abstract names a trial number. If this is a trial report, that itself is worth knowing.

3 · Its place in the literature

Who cites it

0 citing papers in PubMed.

No citing paper in PubMed yet.

4 · The record

Corrections and comments

PubMed lists nothing against this paper. Absence here is not a guarantee, only a check that was made.

5 · Who and what money

Authors and funding

10 authors.

Juan CastroCARTIF Technology Centre, Area of Circular Economy, Boecillo, Valladolid, 47151, Spain. juacas@cartif.es.
Marta GómezCARTIF Technology Centre, Area of Circular Economy, Boecillo, Valladolid, 47151, Spain.
Pedro J AcebesCARTIF Technology Centre, Area of Circular Economy, Boecillo, Valladolid, 47151, Spain.
Paula MorettiCARTIF Technology Centre, Area of Circular Economy, Boecillo, Valladolid, 47151, Spain.
M R BermejoCARTIF Technology Centre, Area of Circular Economy, Boecillo, Valladolid, 47151, Spain.
Maximiliano MerloCatalonia Institute for Energy Research (IREC), Sant Adrià de Besòs, Barcelona, 08930, Spain.
Yonca BelceCatalonia Institute for Energy Research (IREC), Sant Adrià de Besòs, Barcelona, 08930, Spain.
Jordi J BiendichoCatalonia Institute for Energy Research (IREC), Sant Adrià de Besòs, Barcelona, 08930, Spain.
Silvia Bolado-RodriguezInstitute of Sustainable Processes, University of Valladolid, Valladolid, 47011, Spain.
Dolores HidalgoCARTIF Technology Centre, Area of Circular Economy, Boecillo, Valladolid, 47151, Spain.

Funding

European Climate, Infrastructure and Environment Executive Agency 101069890
6 · The paper itself

Abstract

At the present time, the increasing use of lithium-ion batteries in electric vehicles has created unprecedented pressure for end-of-life management and resource recovery. This article reports on a direct recycling approach to regenerate spent cathode active materials, in particular Ni-rich NMC622, via a hydrothermal re-lithiation strategy and thermal annealing. An initial screening process was established to separate high purity spent cathode active materials from disassembled LG Chem pouch cells from Hyundai KONA battery packs. A full factorial design was applied to provide a meaningful statistical analysis of the influence of hydrothermal variables - LiOH concentration, temperature and reaction time. The results indicate that lithium concentration and temperature have a strong main effect on regeneration efficiency, while interaction effects with time are more influential for lithium incorporation. The regenerated cathode active materials exhibited structural, morphological and electrochemical performance comparable to commercial NMC622, especially for samples treated at 160 °C, 4 M LiOH and 1 h reaction time. This process demonstrates the feasibility of regenerating degraded cathode active materials for reuse in new batteries, contributing to circular economy strategies and critical raw material independence in Europe. On the other hand, detailed material characterization validated the recovery of layered crystalline structure and localized cation mixing, conditions required for best battery performance. Regenerated electrodes retained high specific capacity during electrochemical testing and displayed good stability over 50 cycles under the conditions tested. Interactions were quantitatively significant and through the statistical analysis approach, optimal synthesis conditions were directed based on interaction limits. Against this background, the proposed method circumvents the high energy consumption and material losses of the pyrometallurgical route and the secondary pollution and reagents needed in the hydrometallurgical leaching process. In summary, direct recycling appears to be a more resource-efficient and sustainable route for the recovery of cathode materials in future battery supply chains.

Indexed as

AnnealingBattery RecyclingCathode regenerationCircular EconomyNMC622Re-lithiation

Identifiers

PMID41771993
PMCPMC13057244

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LicenceCC BY
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Registered trials

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Read under generation 80e0d062 · epoch 390. Bibliography from PubMed, PubMed Central and OpenAlex; grants from NIH RePORTER; trial links from ClinicalTrials.gov; estimates, votes and beliefs from the OpenQuestion graph.