Evidence map›Paper›PMID 41753828›Full record

ArticleMicromachines2026

Numerical Simulation and Experimental Study of the Extrusion Process in Additive Manufacturing for High-Viscosity and High-Solid-Content Multi-Component Energetic Materials.

Dashun Zhang, Shijun Ji, Ji Zhao, Juan Du, Handa Dai, Suhui Sun, Ke Guo

Abstract read
In one paragraph

Article in Micromachines, 2026. The graph could read no effect estimate from its abstract, so it casts no vote on the map. Not yet cited in PubMed.

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1 · What the graph read from it

What it found

Each row is one number read from the abstract, on the scale the paper reported it, with its interval. Left of the dashed line favours the treatment, right favours the comparator. Under each row is the sentence it came from. New to these charts? A ten-minute tutorial.

The abstract states no effect estimate the extractor could read, or names no intervention and outcome on the map, so this paper lights no cell and moves no belief. It is still indexed, cited and linked below.

2 · The registry

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Neither the registry nor the abstract names a trial number. If this is a trial report, that itself is worth knowing.

3 · Its place in the literature

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0 citing papers in PubMed.

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4 · The record

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PubMed lists nothing against this paper. Absence here is not a guarantee, only a check that was made.

5 · Who and what money

Authors and funding

7 authors.

Dashun ZhangSchool of Mechanical and Aerospace Engineering, Jilin University, Changchun 130012, China.
Shijun JiSchool of Mechanical and Aerospace Engineering, Jilin University, Changchun 130012, China.
Ji ZhaoSchool of Mechanical and Aerospace Engineering, Jilin University, Changchun 130012, China.
Juan DuChangchun Equipment and Technology Research Institute, Changchun 130012, China.
Handa DaiSchool of Mechanical and Aerospace Engineering, Jilin University, Changchun 130012, China.
Suhui SunChangchun Equipment and Technology Research Institute, Changchun 130012, China.
Ke GuoChangchun Equipment and Technology Research Institute, Changchun 130012, China.

Funding

No grant is acknowledged in the PubMed record.

6 · The paper itself

Abstract

A combined numerical simulation and experimental validation approach was employed to investigate the phenomena of screw adhesion and nozzle clogging, which occur frequently during material conveying and extrusion of high-viscosity, high-solid-content multi-component energetic materials in additive manufacturing. First, conical and cylindrical screws were designed. Through simulation calculations of the energetic material extrusion process, patterns in the variation in internal pressure and shear rate within the screw were analyzed, providing guidance for the design of the printing equipment. Second, a Z-shaped stirring paddle kneading device and a dual-nozzle printing device featuring horizontally and vertically arranged two-stage screws were designed. Through extrusion experiments with PBX (polymer-bonded explosive) slurry, the optimal matching relationship between the kneading rate and the extrusion rates of the horizontal and vertical screws was obtained. Finally, additive manufacturing of complex-shaped PBX charges using high-viscosity energetic materials was successfully accomplished. This confirms the further optimization of the additive manufacturing equipment in terms of safety control, precision control, and adaptability to complex structures under extreme operating conditions. The results indicate that the cylindrical screw outperforms the conical screw, and with a screw clearance of 3mm, it represents the optimal design solution. During the kneading process, a screw rotational speed of 25 rpm was used. After kneading for 3 h, the slurry exhibited good uniformity, with a solid content of approximately 70% and relatively small deviation. During the extrusion process, a nozzle diameter of 1.55 mm combined with a rotational speed of 5 rpm for the horizontal screw (feeding screw) and 7 rpm for the vertical screw (extrusion screw) can satisfy the requirements of the "starved feeding" mode, thus achieving continuous and stable filament formation of the slurry.

Indexed as

additive manufacturingexperimental verificationhigh viscosity and high solid contentnumerical simulation

Identifiers

PMID41753828
PMCPMC12943117

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Read under generation 80e0d062 · epoch 390. Bibliography from PubMed, PubMed Central and OpenAlex; grants from NIH RePORTER; trial links from ClinicalTrials.gov; estimates, votes and beliefs from the OpenQuestion graph.