Evidence map›Paper›PMID 41470989›Full record

ReviewPolymers2025

Structural Defects and Processing Limitations for Polymer Film Blowing Applications: A Comprehensive Review of Conventional and Emerging Sustainable Technologies.

Ilke Pelgrims, Annabelle Verberckmoes, Ignatii Efimov, Paul H M Van Steenberge, Dagmar R D'hooge, Mariya Edeleva

Abstract readReview
In one paragraph

Review in Polymers, 2025. The graph could read no effect estimate from its abstract, so it casts no vote on the map. Cited by 1 paper.

0numbers the graph read from it
0cells of the map it votes in
1citing papers in PubMed
–field-weighted citation impact
1 · What the graph read from it

What it found

Each row is one number read from the abstract, on the scale the paper reported it, with its interval. Left of the dashed line favours the treatment, right favours the comparator. Under each row is the sentence it came from. New to these charts? A ten-minute tutorial.

The abstract states no effect estimate the extractor could read, or names no intervention and outcome on the map, so this paper lights no cell and moves no belief. It is still indexed, cited and linked below.

2 · The registry

The trial behind it

Trials whose registry record cites this paper, or whose number appears in the abstract. A trial that started after this paper was published is citing it as background, not reporting it.

Neither the registry nor the abstract names a trial number. If this is a trial report, that itself is worth knowing.

3 · Its place in the literature

Who cites it

1 citing paper in PubMed.

  1. Review
4 · The record

Corrections and comments

PubMed lists nothing against this paper. Absence here is not a guarantee, only a check that was made.

5 · Who and what money

Authors and funding

6 authors.

Ilke PelgrimsCentre for Polymer and Material Technologies (CPMT), Department of Materials, Textiles and Chemical Engineering, Ghent University, Technologiepark 130, 9052 Ghent, Belgium.ORCID 0009-0004-9384-1753
Annabelle VerberckmoesCentre for Polymer and Material Technologies (CPMT), Department of Materials, Textiles and Chemical Engineering, Ghent University, Technologiepark 130, 9052 Ghent, Belgium.ORCID 0000-0001-6024-3192
Ignatii EfimovCentre for Polymer and Material Technologies (CPMT), Department of Materials, Textiles and Chemical Engineering, Ghent University, Technologiepark 130, 9052 Ghent, Belgium.
Paul H M Van SteenbergeLaboratory for Chemical Technology, Department of Materials, Textiles, and Chemical Engineering, Ghent University, Technologiepark 125, 9052 Ghent, Belgium.ORCID 0000-0001-6244-1299
Dagmar R D'hoogeLaboratory for Chemical Technology, Department of Materials, Textiles, and Chemical Engineering, Ghent University, Technologiepark 125, 9052 Ghent, Belgium.ORCID 0000-0001-9663-9893
Mariya EdelevaCentre for Polymer and Material Technologies (CPMT), Department of Materials, Textiles and Chemical Engineering, Ghent University, Technologiepark 130, 9052 Ghent, Belgium.ORCID 0000-0003-0421-237X

Funding

Fonds Wetenschappelijk Onderzoek (FWO) I003822N
6 · The paper itself

Abstract

This review provides an in-depth look at the key process limitations and (structural) defects encountered in the production of polymer films via film blowing extrusion technology. Film blowing is the most widely used method for producing plastic films across various industries, with its increasing demand driven by flexible packaging needs. Overcoming the challenges of this complex production process is essential for ensuring high quality and meeting the growing demand for modern applications, taking into account polymer circularity. In the first part of this paper, the focus is on conventional films, generally polyolefin single-layer films. Common defects such as bubble instability, gauge variations, wrinkles, melt fractures, optical defects, blocking, and surface imperfections like fish eyes are discussed. The most important causes behind these issues are elaborated on, including various molecular and processing parameters, with this paper also offering practical mitigating strategies. In the second part, the specific process limitations and defect types associated with emerging sustainable film technology are focused on, covering films made from recycled materials, biodegradable polymers, polymer blends, and multilayer and machine-direction oriented (MDO) films. While these innovative films offer significant advantages in terms of sustainability and property enhancement, they also present additional points of attention. Also, effective mitigation strategies for addressing these technical issues are incorporated. Overall, this study provides a comprehensive review of film blowing defects, contributing to improved process control, reduced waste, and the production of high-quality films that meet modern requirements. By identifying the root causes of common defects and discussing viable solutions, this review plays a key role in advancing the efficiency, consistency, and sustainability of film blowing technology by presenting a combined experimental and modelling approach that can be used in future work.

Indexed as

film blowingmechanical recyclingmultilayer filmsplastic defectsprocess control

Identifiers

PMID41470989
PMCPMC12737061

What OpenQuestion holds

Textmetadata
LicenceCC BY
Read underepoch 390

Registered trials

None linked

Read under generation 80e0d062 · epoch 390. Bibliography from PubMed, PubMed Central and OpenAlex; grants from NIH RePORTER; trial links from ClinicalTrials.gov; estimates, votes and beliefs from the OpenQuestion graph.