Evidence map›Paper›PMID 41341528›Full record

ArticleACS applied polymer materials2025

Expanding the Usage of Lignin in DLP 3D Printing by Optimized Synthesis and Processing Parameters.

Michelle Vigogne, Anika Kaufmann, Evgeny Grigoryev, Cosima Aeschbach, Henri Lila, Michael Schwidder, Julian Thiele

Abstract read
In one paragraph

Article in ACS applied polymer materials, 2025. The graph could read no effect estimate from its abstract, so it casts no vote on the map. Cited by 1 paper.

0numbers the graph read from it
0cells of the map it votes in
1citing papers in PubMed
–field-weighted citation impact
1 · What the graph read from it

What it found

Each row is one number read from the abstract, on the scale the paper reported it, with its interval. Left of the dashed line favours the treatment, right favours the comparator. Under each row is the sentence it came from. New to these charts? A ten-minute tutorial.

The abstract states no effect estimate the extractor could read, or names no intervention and outcome on the map, so this paper lights no cell and moves no belief. It is still indexed, cited and linked below.

2 · The registry

The trial behind it

Trials whose registry record cites this paper, or whose number appears in the abstract. A trial that started after this paper was published is citing it as background, not reporting it.

Neither the registry nor the abstract names a trial number. If this is a trial report, that itself is worth knowing.

3 · Its place in the literature

Who cites it

1 citing paper in PubMed.

  1. Article
4 · The record

Corrections and comments

PubMed lists nothing against this paper. Absence here is not a guarantee, only a check that was made.

5 · Who and what money

Authors and funding

7 authors.

Michelle VigogneInstitute of Physical Chemistry and Polymer Physics, Leibniz Institute of Polymer Research Dresden, 01069 Dresden, Germany.ORCID https://orcid.org/0009-0009-8788-1026
Anika KaufmannInstitute of Physical Chemistry and Polymer Physics, Leibniz Institute of Polymer Research Dresden, 01069 Dresden, Germany.
Evgeny GrigoryevInstitute of Physical Chemistry and Polymer Physics, Leibniz Institute of Polymer Research Dresden, 01069 Dresden, Germany.
Cosima AeschbachInstitute of Physical Chemistry and Polymer Physics, Leibniz Institute of Polymer Research Dresden, 01069 Dresden, Germany.ORCID https://orcid.org/0009-0000-8246-0489
Henri LilaInstitute of Physical Chemistry and Polymer Physics, Leibniz Institute of Polymer Research Dresden, 01069 Dresden, Germany.ORCID https://orcid.org/0009-0002-5898-4316
Michael SchwidderInstitute of Chemistry, Otto von Guericke University Magdeburg, 39106 Magdeburg, Germany.ORCID https://orcid.org/0000-0001-5098-574X
Julian ThieleInstitute of Physical Chemistry and Polymer Physics, Leibniz Institute of Polymer Research Dresden, 01069 Dresden, Germany.ORCID https://orcid.org/0000-0001-5449-3048

Funding

No grant is acknowledged in the PubMed record.

6 · The paper itself

Abstract

Digital light processing (DLP) has gained substantial interest in recent years as a versatile additive manufacturing technique across different disciplines. However, many materials used in DLP 3D printing are from non-sustainable sources. The use of renewable resources like lignin, a complex aromatic polymer derived from plant biomass and an industrial byproduct produced in ton-scale, in resins promotes the development of sustainable and environmentally friendly additive manufacturing processes and applications. Therefore, we first present a cost-effective and reproducible acrylation synthesis route that enables the modification of lignin using acryloyl chloride as a functionalization reagent. Further, we systematically investigate the effects of different contents of unmodified lignin up to 20 wt % and modified lignin with acrylate groups up to 30 wt % in resins using a time-efficient, self-developed step test to achieve optimal printing parameters with the smallest possible feature size. These parameters are used for high-resolution DLP 3D printing of microneedles for potential medical applications, which is why the cytotoxicity of the lignin resins is determined as well. The addition of lignin to resins influences their rheological properties and printability remarkably as well as the mechanical performance of the corresponding 3D-printed objects. Notably, higher lignin concentrations are found to enhance the mechanical strength of 3D-printed parts. Furthermore, we assess the effects of lignin acrylation in photopolymer formulations leading to improved solubility, substantial change in rheological properties from thixotropic to non-thixotropic behavior, and an enhanced E-modulus of 3D-printed materials. As a result, we showcase the feasibility to 3D-print with up to 30 wt % of modified lignin and present a 3D-printed material with 15 wt % of modified lignin, which is classified as non-cytotoxic according to EN ISO 10993-5. However, further increasing lignin content generally adversely affects the printability due to increased resin viscosity as well as light scattering and pronounced UV light absorption.

Indexed as

DLP 3D printinghigh-resolution 3D printinglignin-based resinsphotopolymersrenewable materials

Identifiers

PMID41341528
PMCPMC12670356

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Read under generation 80e0d062 · epoch 390. Bibliography from PubMed, PubMed Central and OpenAlex; grants from NIH RePORTER; trial links from ClinicalTrials.gov; estimates, votes and beliefs from the OpenQuestion graph.