Evidence map›Paper›PMID 41264112›Full record

SynthesisOdontology2026

A systematic review on influence of printing layer thickness on the marginal and internal fit of 3D-printed fixed dental prostheses.

Walid Abdelhady, Dina Abozaid, Maged Mohammed, Mohammed Ashraf, Mohamed Metwally, Hussein Mohammed

Abstract readSystematic Review
In one paragraph

Synthesis in Odontology, 2026. The graph could read no effect estimate from its abstract, so it casts no vote on the map. Cited by 8 papers.

0numbers the graph read from it
0cells of the map it votes in
8citing papers in PubMed
–field-weighted citation impact
1 · What the graph read from it

What it found

Each row is one number read from the abstract, on the scale the paper reported it, with its interval. Left of the dashed line favours the treatment, right favours the comparator. Under each row is the sentence it came from. New to these charts? A ten-minute tutorial.

The abstract states no effect estimate the extractor could read, or names no intervention and outcome on the map, so this paper lights no cell and moves no belief. It is still indexed, cited and linked below.

2 · The registry

The trial behind it

Trials whose registry record cites this paper, or whose number appears in the abstract. A trial that started after this paper was published is citing it as background, not reporting it.

Neither the registry nor the abstract names a trial number. If this is a trial report, that itself is worth knowing.

3 · Its place in the literature

Who cites it

8 citing papers in PubMed.

  1. Trial
  2. Article
  3. Article
  4. Article
  5. Article
  6. Review
  7. A Review of Current Systems, Materials, and Protocols for 3D-Printed Splints, Crowns, and Dentures.Journal of esthetic and restorative dentistry : official publication of the American Academy of Esthetic Dentistry ... [et al.] · 2026
    Review
  8. Article
4 · The record

Corrections and comments

PubMed lists nothing against this paper. Absence here is not a guarantee, only a check that was made.

5 · Who and what money

Authors and funding

6 authors.

Walid AbdelhadyCrown and Bridge Department, Faculty of Dental Medicine, Al Azhar University, Cairo, Egypt.ORCID http://orcid.org/0000-0002-3086-4438
Dina AbozaidDental Biomaterials Department, Faculty of Dentistry, Tanta University, Tanta, Egypt. dina_ezzat@dent.tanta.edu.eg.ORCID http://orcid.org/0000-0002-8357-8224
Maged MohammedFaculty of Dental Medicine, Al Azhar University, Cairo, Egypt.ORCID http://orcid.org/0009-0008-5891-9294
Mohammed AshrafFaculty of Dental Medicine, Al Azhar University, Cairo, Egypt.ORCID http://orcid.org/0009-0002-3005-3528
Mohamed MetwallyCrown and Bridge Department, Faculty of Dental Medicine, Al Azhar University, Cairo, Egypt.ORCID http://orcid.org/0000-0002-9976-5286
Hussein MohammedCrown and Bridge Department, Faculty of Dental Medicine, Al Azhar University, Cairo, Egypt.ORCID http://orcid.org/0000-0001-7051-5913

Funding

No grant is acknowledged in the PubMed record.

6 · The paper itself

Abstract

The purpose of this study is to systematically review the effect of printing layer thickness and build orientation on the marginal and internal fit of 3D-printed fixed dental prostheses (FDPs). A systematic search was conducted in PubMed, Scopus, Web of Science, and Cochrane Library up to August 2025 following PRISMA guidelines (PROSPERO: CRD42024591005). Comparative studies assessing the impact of layer thickness on marginal gap (MG), internal gap (IG), or absolute marginal discrepancy (AMD) of 3D-printed FDPs and crowns were included. Risk of bias was assessed using a modified CONSORT tool. Thirteen in vitro studies met the eligibility criteria. Thinner layers (20-50 μm), particularly at 50 μm, improved marginal and internal fit compared to thicker layers (100 μm). Intermediate build orientations (45°-60°) minimized discrepancies, while extreme orientations (0° and 90°) increased stair-stepping effects. Marginal gap values generally ranged from 40 to 120 μm, within clinical acceptability. Subtractive (milled) restorations consistently showed superior fit compared to additive manufacturing. Layer thickness and build orientation significantly influence the fit of 3D-printed FDPs. A layer thickness of 50 μm at intermediate build orientations (45°-60°) provides the best adaptation. Milling remains the gold standard for precision, although optimized 3D-printing parameters can achieve clinically acceptable accuracy. Optimizing 3D-printing parameters-especially using 50 μm layer thickness with intermediate build orientations-enhances the marginal and internal precision of FDPs. While 3D printing is suitable for provisional restorations, milled prostheses remain preferable for definitive restorations requiring the highest accuracy.

Indexed as

Dental Marginal AdaptationDental Prosthesis DesignDenture, Partial, FixedPrinting, Three-DimensionalComputer-Aided DesignHumans3D printingAdditive manufacturingCAD/CAMFixed dental prosthesisLayer thicknessMarginal fit

Identifiers

PMID41264112
PMCPMC13320041

What OpenQuestion holds

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Registered trials

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Read under generation 80e0d062 · epoch 390. Bibliography from PubMed, PubMed Central and OpenAlex; grants from NIH RePORTER; trial links from ClinicalTrials.gov; estimates, votes and beliefs from the OpenQuestion graph.