Real-Time Flange Bolt Loosening Detection with Improved YOLOv8 and Robust Angle Estimation.

Flange bolts are vital fasteners in civil, mechanical, and aerospace structures, where preload stability directly affects overall safety. Conventional methods for bolt loosening detection often suffer from missed detections, weak feature representation, and insufficient cross-scale fusion under complex backgrounds. This paper presents an integrated detection and angle estimation framework using a lightweight deep learning detection network. A MobileViT backbone is employed to balance local texture with global context. In the spatial pyramid pooling stage, large separable convolutional kernels are combined with a channel and spatial attention mechanism to highlight discriminative features while suppressing noise. Together with content-aware upsampling and bidirectional multi-scale feature fusion, the network achieves high accuracy in detecting small and low-contrast targets while maintaining real-time performance. For angle estimation, the framework adopts an efficient training-free pipeline consisting of oriented FAST and rotated BRIEF feature detection, approximate nearest neighbor matching, and robust sample consensus fitting. This approach reliably removes false correspondences and extracts stable rotation components, maintaining success rates between 85% and 93% with an average error close to one degree, even under reflection, blur, or moderate viewpoint changes. Experimental validation demonstrates strong stability in detection and angular estimation under varying illumination and texture conditions, with a favorable balance between computational efficiency and practical applicability. This study provides a practical, intelligent, and deployable solution for bolt loosening detection, supporting the safe operation of large-scale equipment and infrastructure.