Raw-Data Driven Functional Data Analysis with Multi-Adaptive Functional Neural Networks for Ergonomic Risk Classification Using Facial and Bio-Signal Time-Series Data.

Ergonomic risk classification during manual lifting tasks is crucial for the prevention of workplace injuries. This study addresses the challenge of classifying lifting task risk levels (low, medium, and high risk, labeled as 0, 1, and 2) using multi-modal time-series data comprising raw facial landmarks and bio-signals (electrocardiography [ECG] and electrodermal activity [EDA]). Classifying such data presents inherent challenges due to multi-source information, temporal dynamics, and class imbalance. To overcome these challenges, this paper proposes a Multi-Adaptive Functional Neural Network (Multi-AdaFNN), a novel method that integrates functional data analysis with deep learning techniques. The proposed model introduces a novel adaptive basis layer composed of micro-networks tailored to each individual time-series feature, enabling end-to-end learning of discriminative temporal patterns directly from raw data. The Multi-AdaFNN approach was evaluated across five distinct dataset configurations: (1) facial landmarks only, (2) bio-signals only, (3) full fusion of all available features, (4) a reduced-dimensionality set of 12 selected facial landmark trajectories, and (5) the same reduced set combined with bio-signals. Performance was rigorously assessed using 100 independent stratified splits (70% training and 30% testing) and optimized via a weighted cross-entropy loss function to manage class imbalance effectively. The results demonstrated that the integrated approach, fusing facial landmarks and bio-signals, achieved the highest classification accuracy and robustness. Furthermore, the adaptive basis functions revealed specific phases within lifting tasks critical for risk prediction. These findings underscore the efficacy and transparency of the Multi-AdaFNN framework for multi-modal ergonomic risk assessment, highlighting its potential for real-time monitoring and proactive injury prevention in industrial environments.