Relation Between Injection Molding Conditions, Fiber Length, and Mechanical Properties of Highly Reinforced Long Fiber Polypropylene: Part II Long-Term Creep Performance.

This study investigates the long-term mechanical performance of highly reinforced long glass fiber thermoplastic polypropylene composites, focusing on the effects of processing parameters, fiber length, and skin-core structures. Dynamic mechanical and creep analyses were conducted to evaluate the impact of injection molding on the final microstructure and long-term mechanical properties. The findings confirm that a significant microstructural change occurs at a fiber length of 1000 µm, which strongly influences the material's mechanical behavior. Samples with fiber lengths above this threshold reveal greater creep resistance due to the reduced flowability that leads to more entangled, three-dimensional fiber networks in the core. This structure limits chain mobility and consequently improves the resistance to long-term deformation under load. Conversely, fiber lengths below 1000 µm promote a planar arrangement of fibers, which enhances chain relaxation, fiber orientation, and creep strain. Specifically, samples with fiber lengths exceeding 1000 µm exhibited up to a 15% lower creep strain compared to shorter fiber samples. Additionally, a direct relationship is observed between the findings in the viscoelastic response and quasi-static tensile properties from previous studies. Finally, the impact of the microstructure is more pronounced at low temperatures and becomes nearly negligible at high temperatures, indicating that beyond the glass transition temperature, the microstructural effect diminishes gradually until it becomes almost non-existent.