ArticleMaterials (Basel, Switzerland)2025
Research on Energy Management in Forward Extrusion Processes Based on Experiment and Finite Element Method Application.
Article in Materials (Basel, Switzerland), 2025. The graph could read no effect estimate from its abstract, so it casts no vote on the map. Cited by 1 paper.
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The abstract states no effect estimate the extractor could read, or names no intervention and outcome on the map, so this paper lights no cell and moves no belief. It is still indexed, cited and linked below.
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Who cites it
1 citing paper in PubMed.
- Comparative Study on the Wear Resistance of C&B-Type Polymer Materials for Temporary Crowns Manufactured Using 3D DLP Printing Technology.Materials (Basel, Switzerland) · 2025Article
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Authors and funding
7 authors.
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Abstract
This paper advances the forward extrusion process by integrating sustainable methodologies and optimizing energy efficiency. This research investigates the impact of die geometry and elongation coefficients on energy usage and process efficiency, employing finite element method (FEM) simulations alongside empirical analysis. Artificial neural networks and experimental data were utilized to predict process energy. The experimental study utilized flat, conical, and arc-shaped dies to extrude lead profiles exhibiting different elongation coefficients. The study analyzed the dynamics of material flow, energy requirements, and maximum forces. Patterns of deformation, distribution of tension, and losses of energy were discerned, with finite element models enhancing understanding of these phenomena. The mathematical framework forecasting the peak extrusion force in relation to elongation parameters was substantiated via residual diagnostics and regression analysis. The findings indicate that conical and arc dies can conserve up to 15% of the energy in comparison to flat dies, thereby improving material flow and reducing deformation forces. This comprehensive strategy provides practical solutions to reduce energy consumption and improve metal forming processes, thereby enhancing industrial efficiency and sustainability. The results not only benefit industry but also align with environmental objectives, thereby increasing the efficiency and sustainability of extrusion operations.
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Registered trials
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