Evidence map›Paper›PMID 39795701›Full record

ArticleMaterials (Basel, Switzerland)2024

Experimental Investigation and Modeling of Surface Roughness in BTA Deep Hole Drilling with Vibration Assisted.

Xubo Li, Chuanmiao Zhai, Canjun Wang, Ruiqin Wu, Cunqiang Zang, Shihao Zhang, Bian Guo, Yuewen Su

Abstract read
In one paragraph

Article in Materials (Basel, Switzerland), 2024. The graph could read no effect estimate from its abstract, so it casts no vote on the map. Not yet cited in PubMed.

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1 · What the graph read from it

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2 · The registry

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3 · Its place in the literature

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4 · The record

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5 · Who and what money

Authors and funding

8 authors.

Xubo LiCollege of Mechanical Engineering, Baoji University of Arts and Sciences, Baoji 721016, China.ORCID 0000-0002-7264-6586
Chuanmiao ZhaiCollege of Mechanical Engineering, Baoji University of Arts and Sciences, Baoji 721016, China.
Canjun WangCollege of Mechanical Engineering, Baoji University of Arts and Sciences, Baoji 721016, China.ORCID 0000-0003-1640-5427
Ruiqin WuZhejiang Sankai Mechanical and Electrical Co., Ltd., Taizhou 317511, China.
Cunqiang ZangCollege of Mechanical Engineering, Baoji University of Arts and Sciences, Baoji 721016, China.
Shihao ZhangCollege of Mechanical Engineering, Baoji University of Arts and Sciences, Baoji 721016, China.
Bian GuoCollege of Mechanical Engineering, Baoji University of Arts and Sciences, Baoji 721016, China.
Yuewen SuCollege of Mechanical Engineering, Baoji University of Arts and Sciences, Baoji 721016, China.

Funding

Natural Science Basic Research Program of Shaanxi Province of China 2023-JC-QN-0571Natural Science Basic Research Program of Shaanxi Province of China 2024JC-ZDXM-04Natural Science Special Project of Education Department of Shaanxi Province of China 23JK0283
6 · The paper itself

Abstract

The surface roughness of hole machining greatly influences the mechanical properties of parts, such as early fatigue failure and corrosion resistance. The boring and trepanning association (BTA) deep hole drilling with axial vibration assistance is a compound machining process of the tool cutting and the guide block extrusion. At the same time, the surface of the hole wall is also ironed by the axial large amplitude and low-frequency vibration of the guide block. The surface-forming mechanism is very complicated, making it difficult to obtain an effective theoretical analytical model of the surface roughness of the hole wall through kinematic analysis. In order to achieve accurate prediction of the surface quality of the hole wall, the chip-breaking mechanism and the hole wall formation mode of BTA deep hole vibration drilling were analyzed. The influence of drilling spindle speed, feed, amplitude, and vibration frequency on the surface roughness of the hole wall during BTA deep hole vibration drilling was illustrated by a single-factor experiment. A four-factor and three-level test scheme was designed by using the Box-Behnken design (BBD) experimental design method. A surface roughness prediction model for hole wall machining was established based on the response surface methodology. The accuracy of the prediction model was analyzed through ANOVA, and the complex correlation coefficient of the model was 0.9948, indicating that the prediction model can better reflect the mapping relationship between vibration drilling parameters and surface roughness. After optimization analysis and experimental verification, the obtained vibration drilling parameters can achieve smaller surface roughness. The error between the predicted value of the model and the experimental measurement value is 8.65%. The established prediction model is reliable and can accurately predict the surface roughness of the hole wall of BTA deep hole axial vibration drilling, providing a theoretical basis for the surface quality control of the machining hole wall. It can be applied to process optimization in practical production.

Indexed as

BTA deep hole drillingprocess parameter optimizationsurface roughnessvibration drilling

Identifiers

PMID39795701
PMCPMC11720820

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Read under generation 80e0d062 · epoch 390. Bibliography from PubMed, PubMed Central and OpenAlex; grants from NIH RePORTER; trial links from ClinicalTrials.gov; estimates, votes and beliefs from the OpenQuestion graph.