In vitro evaluation of the mechanical and optical properties of 3D printed vs CAD/CAM milled denture teeth materials.

This laboratory research aimed to assess the Flexural strength, fracture toughness, Volumetric wear and optical properties of various recent 3D-printed denture tooth materials and compare them to CAD/CAM milled materials. Four 3D-printed denture tooth materials (Lucitone Tooth, OnX, Flexcera Ultra +, and VarseoSmile Crown Plus) and one CAD/CAM milled denture teeth material (Ivotion Dent) were used to fabricate fifteen specimens for each material (with total no. of 300 specimens). Tests were conducted according to ISO standards to assess flexural strength, fracture toughness, color staining, and volumetric wear. All materials were printed, washed, cured, or milled following the manufacturer's instructions. Flexural strength and fracture toughness values were obtained by a universal testing machine. Volumetric wear was evaluated using a non-contact optical profilometer. Color stability outcomes were obtained via a spectrophotometer for determining L*a*b* values, with color change (ΔE2000) based on the CIEDE2000 formula. Data were analyzed using one-way ANOVA and Tukey post-hoc analysis (α = 0.05). All 3D-printed materials exhibited higher flexural strength values than the milled material (p < 0.05). For fracture toughness, two of the 3D-printed materials showed higher values than the milled material, while the other two had lower values. Insignificant variances in volumetric wear were detected between the materials (p > 0.05). Color staining results varied, with milled materials generally demonstrating better-staining resistance compared to the 3D-printed materials. 3D-printed denture tooth materials exhibit good mechanical and optical properties, presenting a cost-effective and efficient alternative to CAD/CAM milled materials for denture tooth fabrication.