New feeding mechanism to enhance the properties of wrapped elastic composite yarn and denim fabrics thereof.

In light of the recent technological advancements in composite yarns with multicomponent cores, also known as dual core spun yarns, their utilisation in the textile industry has become widespread. A V-grooved roller is employed to enhance the feeding of multicomponent cores. In this context, diverse composite yarn designs with varying feeding mechanisms can be employed to optimise yarn performance. This study presents an alternative feeding mechanism utilising a W-grooved roller for commercial use in composite yarn production. To achieve this, dual core yarns and wound elastic composite yarns (filament feeding varies with the sheath cotton fibre with elastane in the centre wrapped on the right and left side) were produced using a modified ring spinning system with different parameters. Denim fabrics were then produced using these composite yarns as weft yarns. The results demonstrated that the wrapped elastic composite yarns with left and right filament core positioning exhibited superior yarn properties in terms of strength, elongation at break, evenness and hairiness. Furthermore, denim fabrics made with wrapped elastic composite yarns exhibited superior breaking load and tearing force results on weft basis. These fabrics also exhibited lower growth, defined as the percentage of the fabric returning to its original length after tensile stress removal.