An Optimal Design Method for Lightweight Heating Film of Anisotropic Heat Conduction Substrate Based on Surrogate Model.

In space missions, heating films are crucial for uniformly heating onboard equipment for precise temperature control. This study develops an optimization method using surrogate models for lightweight anisotropic substrate thermal conductive heating films, meeting the requirements of uniform heating in thermal control for space applications. A feedforward neural network optimized by particle swarm optimization (PSO) was employed to create a surrogate model, mapping design parameters to the temperature uniformity of the heating film. This model served as the basis for applying the NSGA-II algorithm to quickly optimize both temperature uniformity and lightweight characteristics. In this study, the PSO-BP surrogate model was trained using heating film thermal simulation data, and the surrogate model demonstrated an accurate prediction of the mean square error (MSE) of the predicted temperature difference within 0.0168 s. The maximum temperature difference in the optimal model is 1.188 ℃, which is 30.5 times lower than before optimization, and the equivalent density is only increased by 3.9%. In summary, this optimization design method effectively captures the relationships among various parameters and optimization objectives. Its superior computational accuracy and design efficiency offer significant advantages in the design of devices such as heating films.