ArticlePolymers2023
Advanced FFF of PEEK: Infill Strategies and Material Characteristics for Rapid Tooling.
Article in Polymers, 2023. The graph could read no effect estimate from its abstract, so it casts no vote on the map. Cited by 3 papers.
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Who cites it
3 citing papers in PubMed.
- Impact of Layer Thickness on Mechanical Properties and Surface Roughness of FDM-Printed Carbon Fiber-PEEK Composite.Materials (Basel, Switzerland) · 2026Article
- Design and Effect of a Resin Infiltration Method to Enhance the Interlayer Adhesion of Additively Manufactured PEEK Parts.Polymers · 2025Article
- Investigation of the Influence of Manufacturing on Filament Production and Its Impact on Additive Manufactured Structures.Polymers · 2025Article
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Authors and funding
4 authors.
Funding
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Abstract
Traditional vulcanization mold manufacturing is complex, costly, and under pressure due to shorter product lifecycles and diverse variations. Additive manufacturing using Fused Filament Fabrication and high-performance polymers like PEEK offer a promising future in this industry. This study assesses the compressive strength of various infill structures (honeycomb, grid, triangle, cubic, and gyroid) when considering two distinct build directions (Z, XY) to enhance PEEK's economic and resource efficiency in rapid tooling. A comparison with PETG samples shows the behavior of the infill strategies. Additionally, a proof of concept illustrates the application of a PEEK mold in vulcanization. A peak compressive strength of 135.6 MPa was attained in specimens that were 100% solid and subjected to thermal post-treatment. This corresponds to a 20% strength improvement in the Z direction. In terms of time and mechanical properties, the anisotropic grid and isotropic cubic infill have emerged for use in rapid tooling. Furthermore, the study highlights that reducing the layer thickness from 0.15 mm to 0.1 mm can result in a 15% strength increase. The study unveils the successful utilization of a room-temperature FFF-printed PEEK mold in vulcanization injection molding. The parameters and infill strategies identified in this research enable the resource-efficient FFF printing of PEEK without compromising its strength properties. Using PEEK in rapid tooling allows a cost reduction of up to 70% in tool production.
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