Microstructure Evolution and Dislocation Mechanism of a Third-Generation Single-Crystal Ni-Based Superalloy during Creep at 1170 °C.

The present study investigates the creep behavior and deformation mechanism of a third-generation single-crystal Ni-based superalloy at 1170 °C under a range of stress levels. Scanning electron microscopes (SEM) and transmission electron microscopes (TEM) were employed to observe the formation of a rafted γ' phase, which exhibits a topologically close-packed (TCP) structure. The orientation relationship and elemental composition of the TCP phase and matrix were analyzed to discern their impact on the creep properties of the alloy. The primary deformation mechanism of the examined alloy was identified as dislocation slipping within the γ matrix, accompanied by the climbing of dislocations over the rafted γ' phase during the initial stage of creep. In the later stages of creep, super-dislocations with Burgers vectors of a<010> and a/2<110> were observed to shear into the γ' phase, originating from interfacial dislocation networks. Up to the fracture, the sequential activation of dislocation shearing in the primary and secondary slipping systems of the γ' phase occurs. As a consequence of this alternating dislocation shearing, a twist deformation of the rafted γ' phase ensued, ultimately contributing to the fracture mechanism observed in the alloy during creep.