ArticleMaterials (Basel, Switzerland)2022
A Novel Flushing Mechanism to Minimize Roughness and Dimensional Errors during Wire Electric Discharge Machining of Complex Profiles on Inconel 718.
Article in Materials (Basel, Switzerland), 2022. The graph could read no effect estimate from its abstract, so it casts no vote on the map. Cited by 10 papers.
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Who cites it
10 citing papers in PubMed.
- Performance enhancement of electrochemical discharge micromachining of borosilicate glass using nitrogen gas assistance.Scientific reports · 2026Article
- Electrochemical Broaching of Inconel 718 Turbine Mortises.Materials (Basel, Switzerland) · 2025Article
- Performance evaluation and multi-objective optimization of EDM parameters for Ti6Al4V using different tool electrodes.Scientific reports · 2025Article
- Artificial intelligence based prediction and multi-objective RSM optimization of tectona grandis biodiesel with Elaeocarpus Ganitrus.Scientific reports · 2025Article
- Enhanced machining of Al 10%SiCScientific reports · 2024Article
- An In-Depth Exploration of Unconventional Machining Techniques for INCONELMaterials (Basel, Switzerland) · 2024Review
- Article
- Analyzing the Relationship between the Chemical Composition and the Surface Finish of Alnico Alloys in EDM.Materials (Basel, Switzerland) · 2023Article
- The Review of Current and Proposed Methods of Manufacturing Fir Tree Slots of Turbine Aero Engine Discs.Materials (Basel, Switzerland) · 2023Review
- Helical Milling of CFRP/Ti6Al4V Stacks Using Nano Fluid Based Minimum Quantity Lubrication (NF-MQL): Investigations on Process Performance and Hole Integrity.Materials (Basel, Switzerland) · 2023Article
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Authors and funding
7 authors.
Funding
Abstract
One of the sustainability goals in the aeronautical industry includes developing cost-effective, high-performance engine components possessing complex curved geometries with excellent dimensional precision and surface quality. In this regard, several developments in wire electric discharge machining have been reported, but the influence of flushing attributes is not thoroughly investigated and is thus studied herein. The influence of four process variables, namely servo voltage, flushing pressure, nozzle diameter, and nozzle-workpiece distance, were analyzed on Inconel 718 in relation to geometrical errors (angular and radial deviations), spark gap formation, and arithmetic roughness. In this regard, thorough statistical and microscopical analyses are employed with mono- and multi-objective process optimization. The grey relational analysis affirms the reduction in the process's limitations, validated through confirmatory experimentation results as 0.109 mm spark gap, 0.956% angular deviation, 3.49% radial deviation, and 2.2 µm surface roughness. The novel flushing mechanism improved the spark gap by 1.92%, reducing angular and radial deviations by 8.24% and 29.11%, respectively.
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