ArticleMaterials (Basel, Switzerland)2022
Milling of Three Types of Thin-Walled Elements Made of Polymer Composite and Titanium and Aluminum Alloys Used in the Aviation Industry.
Article in Materials (Basel, Switzerland), 2022. The graph could read no effect estimate from its abstract, so it casts no vote on the map. Cited by 9 papers.
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9 citing papers in PubMed.
- Polyhydroxyalkanoate (PHA) Enriched with Diatomaceous Earth as a Sustainable Ecological Composite Material with the Possibility of Machining.Materials (Basel, Switzerland) · 2025Article
- Thin Wall Milling at a Maximized Axial Depth of Cut: An Analysis of Thermal and Mechanical Interactions.Materials (Basel, Switzerland) · 2025Article
- Analysis of Geometric Surface Structure and Surface Layer Microhardness of Ti6Al4V Titanium Alloy after Vibratory Shot Peening.Materials (Basel, Switzerland) · 2023Article
- Selected Properties of the Surface Layer of C45 Steel Samples after Slide Burnishing.Materials (Basel, Switzerland) · 2023Article
- Investigation of the Impact of High-Speed Machining in the Milling Process of Titanium Alloy on Tool Wear, Surface Layer Properties, and Fatigue Life of the Machined Object.Materials (Basel, Switzerland) · 2023Article
- Machinability Measurements in Milling and Recurrence Analysis of Thin-Walled Elements Made of Polymer Composites.Materials (Basel, Switzerland) · 2023Article
- Monitoring of Cutting Process and Tool Condition of Metal and Metal Composite.Materials (Basel, Switzerland) · 2023Article
- Investigation of Selected Surface Topography Parameters and Deformation during Milling of Vertical Thin-Walled Structures from Titanium Alloy Ti6Al4V.Materials (Basel, Switzerland) · 2023Article
- Effect of the Geometry of Thin-Walled Aluminium Alloy Elements on Their Deformations after Milling.Materials (Basel, Switzerland) · 2022Article
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2 authors.
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Abstract
The machining of thin-walled elements used in the aviation industry causes may problems, which create a need for studying ways in which undesirable phenomena can be prevented. This paper presents the results of a study investigating face milling thin-walled elements made of titanium alloy, aluminum alloy and polymer composite. These materials were milled with folding double-edge cutters with diamond inserts. The results of maximum vertical forces and surface roughness obtained after machining elements of different thicknesses and unsupported element lengths are presented. The results of deformation of milled elements are also presented. The results are then analyzed by ANOVA. It is shown that the maximum vertical forces decrease (in range 42-60%) while the ratio of vertical force amplitude to its average value increases (in range 55-65%) with decreasing element thickness and increasing unsupported element length. It is also demonstrated that surface roughness deteriorates (in range 100% for aluminum, 30% titanium alloy, 15% for CFRP) with small element thicknesses and long unsupported element lengths. Long unsupported element lengths also negatively (increasing deformation several times) affect the accuracy of machined elements.
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